Hastelloy C276

Hastelloy C276

Hastelloy C276 (UNS N10276) is a nickel-molybdenum-chromium-tungsten quaternary superalloy, whose excellence stems from precise element ratios and microstructure control: Nickel (Ni) 57–60 - The base element that provides excellent toughness and resistance to chloride stress corrosion cracking (SCC) Molybdenum (Mo) 15–17 - Resists corrosive action of reducing acids (hydrochloric acid, sulfuric acid, phosphoric acid), inhibits pitting and crevice corrosion Chromium (Cr) 14.5–16.5 - Resists corrosive action of oxidizing media (nitric acid, hypochlorite, chlorine dioxide), forms a dense Cr₂O₃ passivation film Tungsten (W) 3–4.5 - Further strengthens the resistance to local corrosion and enhances high-temperature strength Iron (Fe) ≤7 - Optimizes cost and machinability, without affecting corrosion resistance Carbon (C) ≤0.01 - Extremely low content, completely eliminating welding sensitization and intergranular corrosion risks The corrosion resistance mechanism involves multi-layered collaborative protection: Surface passivation film: Forms a double-layer oxide film of Cr₂O₃/NiCr₂O₄ in an oxidizing environment, preventing the penetration of the medium; The "self-repair" effect of molybdenum: In reducing acids, MoO₂ is generated and fills in local defects, preventing the expansion of pitting; Low-carbon solution state: After solution treatment at 1050–1100°C, carbides are completely dissolved, avoiding chromium deficiency at the grain boundaries and achieving zero intergranular corrosion.
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Description
Hastelloy C276

Hastelloy C276 is officially designated as ‌UNS N10276‌ and is governed by multiple international material standards:

ASTM B575‌: Standard Specification for Nickel-Chromium-Molybdenum-Columbium Alloy, Nickel-Chromium-Molybdenum-Silicon Alloy, and Nickel-Chromium-Molybdenum-Tungsten Alloy Plate, Sheet, and Strip

ASTM B622‌: Standard Specification for Nickel-Chromium-Molybdenum-Columbium Alloy, Nickel-Chromium-Molybdenum-Silicon Alloy, and Nickel-Chromium-Molybdenum-Tungsten Alloy Seamless Pipe and Tube

NACE MR0175 / ISO 15156‌: Mandatory for sour service applications in oil & gas; C276 is one of the few alloys fully compliant for H₂S environments

ASME BPVC Section II, Part D‌: Listed under UNS N10276 for pressure vessel design

AWS A5.14‌: Specifies ERNiCrMo-4 as the matching filler metal for welding

Weldability and Thermal Processing

Welding‌:

Compatible with GTAW, GMAW, and SMAW using ‌ERNiCrMo-4‌ filler metal (AWS A5.14)

No post-weld heat treatment required‌ due to ultra-low carbon content

Heat Input: 0.5–1.5 kJ/mm; interpass temperature ≤150°C to avoid sensitization

Heat Treatment‌:

Solution Annealing‌: 1050–1100°C for 15–30 min per 25 mm thickness, followed by water quenching

Stress Relief‌: Not recommended; may promote secondary phase precipitation (μ-phase)

Cold Working‌: Possible with intermediate annealing; maximum 20% deformation per pass

Welding guidelines conform to ASM Handbook Vol. 6: Welding, Brazing and Soldering

The advantages of our product Hastelloy C276:
Provide EN 10204 3.2 or ASTM E112 material reports, including chemical composition, mechanical properties, grain size, and non-destructive testing (UT/PT) data;
Short delivery time and in-stock for small batches
Standard specifications (such as plates, tubes) delivery time: 6–8 weeks;
Customized parts (such as special-shaped forgings, thin-walled tubes): 10–16 weeks;
Small batches (<50kg) can also be customized.
Welding procedure qualification (PQR) and welding material matching, ensuring no weld corrosion failure during equipment manufacturing.

Welding of Hastelloy C276
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Plate, tube and bar forgings are all available in one package.

The advantages of Hastelloy C276
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Product Advantage Comparison: In a strong acid environment (such as hydrochloric acid, sulfuric acid), C276 outperforms Inconel 625 (with lower molybdenum content) and Monel 400 (insufficient chloride ion stress corrosion resistance), especially in reducing media containing chlorides, where it is indispensable.
Our products in industry application and compliance: It has been confirmed to be widely adopted in high-end fields such as pharmaceuticals (reactor inner linings), seawater desalination (high-pressure reverse osmosis membrane shells), and nuclear energy (post-processing equipment), and complies with international standards such as ASME BPVC Section II and NACE MR0175.

Hastelloy C276 is a nickel-chromium-chromium-tungsten-nickel-based alloy. Compared to other alloys, its core advantages lie in excellent corrosion resistance, good mechanical properties, and machinability, as follows:
High corrosion resistance: Hastelloy C276 exhibits outstanding resistance to oxidizing, reducing, mixed, and high-temperature high-pressure corrosive environments. In 10% boiling hydrochloric acid, the annual corrosion rate of C276 is only 0.13mm, while that of 316L stainless steel is as high as 25mm/year. In an extreme environment with 100,000 ppm of chloride ions, C276 can operate continuously for 8 years without pitting corrosion, while titanium alloys fail after 1 year under such conditions. Its pitting resistance equivalent (PREN) is as high as 55, far exceeding 316L (PREN ≈ 25) and Inconel 625 (PREN ≈ 45).
Excellent local corrosion resistance: Hastelloy C276 demonstrates outstanding resistance to pitting and crevice corrosion in environments containing chlorides and other halides. Its critical pitting temperature (CPT) is as high as 150°C in an acidified 6% FeCl₃ solution, far superior to 316L stainless steel (CPT 15°C) and 254SMO stainless steel (CPT 60°C). At the same time, this alloy has extremely strong resistance to stress corrosion cracking in chloride solutions, and no cracks occur within 1008 hours in a 45% boiling magnesium chloride solution test, while 316L stainless steel cracks within 2 hours.
Good mechanical properties: The tensile strength of Hastelloy C276 at room temperature can reach 690MPa, the yield strength is 283MPa, the elongation is 40%, and the hardness is HB 230. At 650℃, its tensile strength still remains at 450MPa, and the creep deformation within 1000 hours is only 0.15%. The mechanical properties far exceed those of 316L stainless steel and other conventional materials.
Good processing and welding performance: Hastelloy C276 has good toughness and is easy to undergo cold and hot processing, capable of achieving a 35% cold deformation. Its extremely low carbon and silicon content significantly reduces its welding sensitivity, and after welding, it can maintain excellent corrosion resistance without heat treatment, making it highly suitable for GTAW (TIG), GMAW (MIG), and SMAW (welding wire arc welding) processes. Compared to some alloys with strict welding requirements, the processing and welding difficulty is lower.

 
FAQ

Q: Do your products come with certification?

A: Provide the material report conforming to EN 10204 3.2 or ASTM E112, including data on chemical composition, mechanical properties, grain size, and non-destructive testing (UT/PT).

Q: How long is the lead time for your products?

A: The lead time for spring wires is usually 10 working days, for plates 35 working days, for strips 18 working days, for bars 15 working days, and for welding wires generally 12 working days.

Q: What are the application cases of Hastelloy C276?

A: Offshore Engineering Field: The deep-sea Christmas tree in the Gulf of Mexico adopts C276 valve seats. In a supercritical environment with an H₂S content of 15% and a Cl⁻ concentration of 200,000 ppm, it has achieved 12 years of trouble-free operation, setting the longest record among similar equipment.

 

 

 

 

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